This multi-shaft (multi-arbor) wheel polishing machine is used in the mass-finishing and light polishing or deburring of rims and wheels from the 13” diameter range to a maximum diameter of 22” with a 40-kg (88-pounds) total payload on the tilting, articulating/cambering arms. This is an aggressive, wet-abrasive removal process using media and compound in a custom-formatted mixture tailored to your companies process needs. This particular machine is a demo machine and reflects minimal usage. New, these machines cost $175,000.000 not including many of the options that are included on this particular machine.
Epic CNC is happy and fully capable of aiding your facility with the machine (from purchase to delivery) all the way to the custom-tailoring of a media and compound start-up package that is specific to your facilities needs. As well as continuing to provide your DWF-4, as well as any other tumblers, with the right media and compound in replenishment shipments when you are ready for receipt!
Its really easy- whether you are local or across the planet: Send us an email or give us a call and be ready to provide a CAD or DWG file (just for the pass-through hole dimensions and convex/concave points, etc) so we can depict the right size and shape of media for the application, The Quantity and Ratio of usage (IE: 60-pcs/week), The desired condition of this process as well as the overall outcome of the rim/wheel- along with consideration of the processes to be done at completion (IE: plating, chroming, anodizing, etc or is this just a debur process?). Explain the current method used for the debur and finishing process- even an eta of process time is helpful for figuring out the benefits of ownership, as well as any future processes we can help you consider.
Epic CNC will provide you in turn with all of the knowledge: We will aid in explaining the processing (including time, rpm, run rate etc) of your parts, the media/compound mixture (shape, size, material, media life and reorder rates, etc ) what your expectancies should be in performance, finishing capabilities, lead-time/run time and any other important data to operate your pre-owned Deburring/Polishing/Vibratory Tumbler.
General Machine, Finishing Tub Specifications (BWF-4)
Size of Tube and Dimensions | 531 x 304 G | 2010 x 1150 L |
Capacity | 449-Gallons | 1700-Liters |
Tub Thickness (Steel) | Gauge? | 6 + 10 = 16T |
Workload Capacity | ||
Min/Max Workpiece Size | 13” Dia to 22” Dia | 330.2mm to 558.8mm Dia |
Cycle (Radius) | R595 | |
Speed/Revolutions | 0 to 55 RPM | 0 to 55-RPM |
Finishing Quality | 4EA (dependant upon media) | |
Machine Dimensions and Spec | ||
Machine Size (Ship) | 87”L, 122”W, 156”H | 2200L, 5000W, 4500H mm |
Machine Weight | 7,720-pounds | 3500-Kg |
Power Requirements | ||
Main | 440-Volts, AC 3-Phase 60Hz | |
Metering Pump | 220-Volts, AC Single Ph 60Hz | |
Control/PLC/EDCR Monitor | 110-Volts, AC Single Ph 60Hz | |
Screen/SW/Lamp | 24-Volts DC, Single Ph | |
Main Work Motor | 40-HP | KAF127CV200L4 |
Hydraulic Motor | 10-HP | |
Inverter | 40-HP | FRN30611S-4 |
Compound Supply by Meter | Pump Model AX1-S1-PFC-K | |
Compound Tank | 19.7” x 19.7” x 24.4” | 500mm x500mm x620mm |
Capacity | 40.95-Gallons | 155-Liters |
Pneumatic Pressure | 5-Kg/CM3 | |
Hydraulic Pressure | 75-Kg/CM3 | |
AutoBalancer Model SBA-60 | Pneumatic actuation & control | |
Maximum Capacity | 40-Kg | |
Work Area | R to 88.5827” | R to 2250 mm |
Workable Scope | 88.58R x 55.12”H x 320-deg | 2250R x 1400H x 320-Deg |
Maximum Workable Height | FL + 78.74” High | FL + 2000mm High |
Height | FL + 155.51” High | FL + 3950mm High |
Required Air Pressure | 6-Kg/CM3 | |
Arm Ratio | 1:6 | 1:6 |
Circulating Angle Dims | ||
Main Body | 180-Degrees | 180-Degrees |
Arm Circling | 320-Degrees | 320-Degrees |
Main Machine Specifications | ||
Fixes Type (upper) | 4-Link Clamping Controlled | |
Maximum Lifting Weight | 60-Kg (total all hubs) | |
Up/Down Movement | + 55.12” | + 1400 mm |
Circling @ Semi Diameter | 88.5827” | 2250 mm |
Air-Type Actuation | Pressure above 5.0-Kg/CM | Pressure above 5.0-Kg/CM |
Movement/Loading | Manually Moved by Operator | Manually Moved by Op. |
Included:
Fully Automatic Running Machine (manual loading/unloading)
Air Filtration System with Included Regulator for the Pneumatic System
Compound Supply Premix Meter Pump System for Compound Programmable Control
Full Explanatory Manual (Operation, Maintenance, PM Schedule, Parts List, Safety Data, General Troubleshooting and Diagnostic Repair, Full Schematics & Drawings, Electrical Schematics & Ladder Diagrams, etc)
Condition: This machine was completed in June 2002 on the and delivered 7/30/02 for installation by DC Machine Co at Vibrafinish in Simi Valley, Calif. where it served as a demo unit for the sale of multiple local machines. The work hours on this are less than, 200 hours since installing. Its in used condition with some minor cosmetic flaw. Please refer to pictures for cosmetic condition. Live Demos can be arranged in house. We have videos of this online on our YouTube page EpicCNC here: http://www.youtube.com/watch?
Additional Data:
The large bowl-tank holds about 1500-pounds of abrasive ceramic media and requires a 55-gallon drum of compound to be used- this specific machine has a compound pre-mix upgrade which will pre-make your compound in any fully adjustable formula & any adjustable injection rate required (Ratio is approximately 1:5 Compound to Water- RI Rust Inhibitor is available in addition if your material requires additional protection against its porous properties and oxidizing potential.)
Shipping:
This will require the services of a rigger to load these items onto a flatbed or step-deck air-ride freight truck. Epic CNC is happy to assist you in all processes of the purchasing procedure. Our company has SEVERAL competitive and capable trucking outfits that will be happy to work directly with us to arrange the pick-up, transport and delivery of this machine directly to you or to your receiving riggers facility. We have had a local rigger quote this loading at $950.00. Loading charges are required and will be billed upon the purchase of the machine. This machine weighs 3500 Kg (7,720-pounds) with 1,500-pounds of media and a 55-gallon drum of compound with a weight of approximately 700-pounds. Total gross weight of shipment 9,920-pounds approximate. The machine dimensions packaged will be 87” x 122”x 156” (lwh) plus the 3’x3’ pallet for compound and dimensions of _________ for the 1500-pounds of media. The pick up location is 93065 (California) and upon purchase of this machine and full payment please expect a 3-5 day lead time to pack and arrange shipment and trucking.
About the manufacturer
DCM is known for their vibratory tumblers, barrel tumblers and lapping machines with the accumulated technology, quality control and systematized production line under the company motto of “Only high quality machines for customers”. Thats what has keep this Korean based company in business and making equipment since about 1982 (30-years)! The machine originally came with a 1-year manufacturers warranty that covered the machine and its components without charge.
Parts/Services/Repairs and Support
Dao Chang machinery parts and support can be obtained directly, by the manufacturer “DCM CO., LTD” online or by email at kdcm.com. Epic CNC Machinery Sales can assist in your behalf if additional questions or requirements are needed. We email the company directly at dcm@kdcm.com - though we do ask that you are patient with the reply.
Epic piece of machinery. I've seen some quite impressive here too: http://www.directindustry.com/cat/surface-treatment/cnc-polishing-machines-belt-sanders-bench-grinders-AO-1222.html
ReplyDeletePlease do not post other ccompany's ads on our pages. That's just tacky.
ReplyDelete-Natasha Haas-Williams Vice President of Epic CNC Machinery Sales LLC